一、電磁干擾所引起的繞線機故障
A, coiling machine malfunction caused by electromagnetic interference
箔繞機:http://www.lhgjsm.com
Foil around the machine
繞線機是集電氣控制及精密機械為一體的電氣設備,所以對環境和配套電源的要求很高,由于工廠電源的負載特點決定了存在一系列的沖擊和干擾,其中最常見的是電磁干擾,高壓繞線機受其干擾常發生頻繁停機,設定的參數不保存或者混亂等現場,短時間內對設備是沒有影響的,但是繞線機長期受到過大的電網干擾脈沖,使控制器內部的元器件過早的發生老化及故障等。
Winding machine is electrical control and precision machinery electrical equipment, so a high requirement on the environment and supporting the power, because the factory power supply load characteristic determines the existence of a series of impact and interference, one of the most common is electromagnetic interference, high voltage winding machine often frequent downtime, subject to the interference set parameters is not saved or field, such as chaos, and in a short period of time of equipment is of no effect, but the coiling machine long-term excessive grid disturbance pulse, the controller internal components such as the occurrence of premature aging and failure.
一般情況下,給繞線機單獨供電或者加裝電容,就可以很好的解決這個問題。
In general, to power a coiling machine alone or with capacitor, we can solve this problem very well.
二、由過大的電網波動所引起的繞線機故障
Second, caused by excessive power grid volatility winding machine breakdown
任何設備都有額定的工作范圍,如超出了額定的范圍就會出現設備異常,在過大的電網波動影響下繞線機的控制器、變頻器、傳感器都會出現異常,主要表現為控制器無輸出信號,變頻器出現過壓或者欠壓報警,對于電網的檢查可以用示波器檢查電網電壓波形,發現電網波動過大,就應采取相應的措施避免設備出現異常。
Any equipment rated working range, such as beyond the scope of rated can appear abnormal equipment, under the influence of the fluctuation in the power system of large coiling machine controller, inverter, sensors will appear abnormal, main show is no output signal controller, frequency converter appear over voltage or under voltage alarm, for checking power grid can use oscilloscope to check power grid voltage waveform, found that the severe fluctuation of power grid, is the corresponding measures should be taken to avoid abnormal equipment.
常規的處理方法是在高壓箔繞機的電源輸入端加入一個交流穩壓器。
Conventional processing methods in high voltage the power input end of the foil around the machine to join an ac voltage stabilizer.
三、由外部信號輸入異常所引起的故障
Third, by an external signal input anomaly caused by the fault
箔繞機控制器在通電后會進行系統自檢,檢測外圍傳感器的信號是否正常,能否正常啟動工作取決于排線系統的位置傳感器及操作面板按鈕的信號輸入,傳感器信號出現異常時控制器會顯示錯誤代碼,外部按鈕的信號需要借助檢測工具作判斷,排除故障后控制器就可以正常啟動了。
Winding machine controller after the electricity will be self-checking system, and the detection of peripheral sensor signal is normal, can start normal work depends on the position sensor wiring system and operation panel button signal input, abnormal sensor signal controller will display an error code, external button on the need to make a judgment with the tools of testing signal, controller can normal boot after troubleshooting.